DYNACUT minimum quantity lubrication MDE
- Optimizes lubricant consumption
- Increases product quality
- Extends the service life of tools
- Ideal for use in engraving machines
The DYNACUT MDE lubrication system is a low-pressure system with a coaxial spray nozzle that enables mist-free coolant application. Here, the coolant tank is subjected to a pressure of 0.3 to 1.5 bar using a pressure control valve, depending on the viscosity of the coolant. This ensures that the lubricant and blast air are separated when the compressed air supply is activated and fed to the nozzle outlet at different pressures, whereby the finest coolant droplets are introduced into the air flow at the nozzle tip. The air volume and the pressure at the nozzle tip can be regulated by means of an adjustable needle valve on the nozzle unit. The supply of coolant is also regulated by means of a needle valve on the nozzle unit. When set correctly, the system operates completely mist-free.
The lubricant and compressed air supply is activated electrically via solenoid valves. The system can therefore be automated, which means that it can be activated and deactivated via a CNC controller.
A major advantage of droplet cooling is that the microscopic droplets are so heavy that they do not scatter into the surrounding room air. Another advantage is the ability to direct the air flow with the embedded droplets specifically at the tool and workpiece, which minimizes overspray (loss of coolant). The low air pressure also means that significantly less compressed air is consumed.
This system is compatible with all common coolants suitable for minimum quantity lubrication and can easily handle different viscosities.
The cooling system can easily be used in standard drilling, turning, milling and sawing machines. It is particularly suitable for machining aluminum and for cooling on CNC-controlled engraving machines.
The system can be equipped with a V-distributor for an additional nozzle. It is also possible to connect a double nozzle or a nozzle for saw lubrication.
We also offer this MDE system pre-assembled with different nozzles, see the following table for an overview:
| Product designation |
Product description |
| MDE Standard |
Standard version with one nozzle |
| MDE-TS |
Connecting hoses encased in protective hose |
| MDE-DD |
Version with double nozzle |
| MDE-FL |
Mixing head on the container and not on the nozzle. Advantage: Mixing head not in the chip area |
| MDE-DL |
Double nozzle with mixing head on the container |
| MDE-DK |
Single nozzle with mixing head on the container |
| MDE-KK |
Multi-joint double nozzleMulti-joint double nozzlewith mixing head on container |
| MDE-SV |
V-nozzle for two-sided application on band and circular saws. Connecting hose encased in protective hose |
| MDE-LS |
Mixing head on the container. Short V-nozzle for two-sided application on band and circular saws |
| MDE-LL |
Mixing head on the container. Long V-nozzle for two-sided application on band and circular saws |
For detailed information on the operating principle, installation and commissioning, maintenance and cleaning and much more, please download the instructions.
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